Detailed explanation of knowledge points on spring damping castors

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For the use of casters, when we pay attention to its load-bearing, we should also pay attention to another aspect of its performance, that is, its shock absorption. For some textile and clothing types, there are often no such requirements when using casters, but if it is an industrial place in the electronic and electrical industry, it is often necessary to meet these requirements when using them. Because if there is no shock absorption, the whole product will be greatly damaged by handling. In terms of shock absorption of casters, the first thing to pay attention to is its design on the wheels, and now there are often many types of wheels.

Support features:

The support adopts 4-station automatic carbon dioxide protection welding technology, which has high strength and impact resistance, and adopts environmental protection galvanizing treatment. The salt spray test has reached the national level 6 standard; The destructive and torsion test and hydrochloric acid melting point test are carried out according to European regulations and national standards, which can fully meet the specified standards.

 

Product advantages:

1、 Easy start. Caster spring damping wheel adopts high-quality iron core wrapped polyurethane wheel, which has good toughness, elasticity and wear resistance. When installed on the equipment vehicle, the starting power is small (for example, 6-inch shockproof wheel, when the single wheel load is 200kg, the starting power is 3.6kg force);

2、 Resistant to high-speed driving. The caster wheel disc adopts double tapered roller bearings, which can better prevent the wheel from shaking in the process of high-speed traction, greatly reduce the noise and provide a quiet production environment for the production workshop.

3、 Sealing, dustproof and anti winding performance. The anti-seismic spring of the anti-seismic damping wheel is completely sealed, with good dust-proof and anti entanglement, which is suitable for different choices and requirements.

4、 Shockproof performance. The spring caster adopts high-quality impact resistant and anti-seismic spring and large track diameter bead disc, and the bottom plate and upper and lower bead discs are heat treated, which can greatly improve the hardness and toughness of the bead disc, make the bead disc rotate more flexibly and easily, greatly improve the stress performance and avoid the damage of the wheel caused by vibration on the concave convex ground.

Scope of use:

Kitchen equipment, mechanical equipment, heavy field operation platform, material handling vehicle, heavy frame, heavy storage equipment, heavy tool vehicles, etc.

Single wheel features:

The material is high elastic polyurethane, which can be used indoors and outdoors. The wheel surface is slightly circular, which is flexible and light. Similar products are generally polychlorinated or polyether. In contrast, this product has better toughness, strong adhesion fastness, no degumming, no cracking, wear resistance, compression resistance and other capabilities after special treatment, and is environmentally friendly and non-toxic. Polyurethane injection is a polyurethane elastomer injected through chemical injection, It is based on polyester polyol diisocyanato ethylene glycol. Protective floor, traceless, non staining, elastic, very resistant to friction and corrosion of many corrosive substances. UV resistant. But not resistant to hot water, steam, warm air and aromatic solvents.

In addition, it has a very low degree of permanent deformation, small rolling resistance and less heat when bearing dynamic load. The color is red. The applicable temperature range for pouring polyurethane: – 30 ℃ to + 70 ℃, and the maximum temperature for a short time is + 90 ℃. The rigidity is improved in the environment below – 10 ℃. Hardness 92 °± 3

Decho is a professional supplier on spring damping castors， if you need any , pls do not hesitate to contact us by email [email protected]

Process flow of making elbow

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Process flow of making elbow

Seamless elbow: an elbow is a pipe fitting used at the turn of a pipe. The proportion of all pipe fittings used in the pipeline system is large, about 80%. Generally, different forming processes are selected for elbows with different materials or wall thickness. The common forming processes of seamless elbow in manufacturers include hot pushing, stamping, extrusion and so on.

Hot push forming

The hot push elbow forming process is a process of heating, expanding and bending the blank sleeved on the die under the push of the special elbow pushing machine, core die and heating device. The deformation characteristic of the hot push elbow is to determine the diameter of the pipe blank according to the law that the volume remains unchanged before and after the plastic deformation of the metal material. The diameter of the pipe blank used is less than the diameter of the elbow. The deformation process of the blank is controlled through the core die to make the compressed metal flow at the inner arc and compensate to other parts thinned due to diameter expansion, so as to obtain the elbow with uniform wall thickness.

The forming process of hot push elbow has the characteristics of beautiful appearance, uniform wall thickness and continuous operation, which is suitable for mass production. Therefore, it has become the main forming method of carbon steel and alloy steel elbow, and is also used in the forming of some specifications of stainless steel elbow.

The heating methods of the forming process include medium frequency or high frequency induction heating (the heating ring can be multi circle or single circle), flame heating and reverberatory furnace heating. The heating method depends on the requirements of the formed products and energy conditions.

Stamping forming

Stamping formed elbows have long been used in the forming process of mass production of seamless elbows. They have been replaced by hot pushing method or other forming processes in the production of common specifications of elbows. However, in some specifications of elbows, the production quantity is small, the wall thickness is too thick or too thin.

The product is still in use when there are special requirements. The pipe blank with the same outer diameter of the elbow is used for the stamping forming of the elbow, and the press is used to directly press and form in the die.

Before stamping, the tube blank is placed on the lower die, the inner core and end die are installed into the tube blank, the upper die moves downward and begins to press, and the elbow is formed through the restraint of the outer die and the support of the inner die.

Compared with the hot pushing process, the appearance quality of stamping forming is not as good as the former; When the stamping elbow is formed, the outer arc is in the tensile state, and there is no excess metal in other parts to compensate, so the wall thickness at the outer arc is reduced by about 10%. However, due to the characteristics of single piece production and low cost, the stamping elbow process is mostly used for the manufacture of small batch and thick wall elbows.

Stamping elbows are divided into cold stamping and hot stamping. Cold stamping or hot stamping is usually selected according to the material properties and equipment capacity.

The forming process of cold extrusion elbow is to use a special elbow forming machine to put the pipe blank into the outer die. After the upper and lower dies are closed, the pipe blank moves along the gap reserved by the inner die and the outer die under the push of the push rod to complete the forming process.

The elbow manufactured by internal and external die cold extrusion process has beautiful appearance, uniform wall thickness and small size deviation. Therefore, this process is often used for the forming of stainless steel elbow, especially thin-walled stainless steel elbow. The precision of internal and external die used in this process is high; The requirements for wall thickness deviation of pipe blank are also strict.

Medium plate welding

Use the medium plate to make half of the elbow section with a press, and then weld the two sections together. This process is generally used for elbows above DN700.

Other forming methods

In addition to the above three common forming processes, seamless elbow forming also adopts the forming process of extruding the tube blank to the outer die and then shaping through the ball in the tube blank. However, this process is relatively complex, troublesome to operate, and the forming quality is not as good as the above process, so it is rarely used.

 

Production process of needle roller bearings

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Production process of needle roller bearings

1. Needle roller bearings include many varieties, such as one-way needle roller bearings, automotive needle roller bearings, drawn cup needle roller bearings, etc.

2. In the needle roller bearing process, there is a blank forming process. Before that, the bearing needs to be well planned; then the blank is deburred.

3. Processing the rough parts of the needle roller bearing is a very important step in the production process; then coarse, fine, and final grinding of the rotating surface, followed by super-finishing of the rotating surface or sawdust polishing. In this way, the needle bearing is basically formed.

The reason of premature aging of needle roller bearings

1. Too tight fit makes the gap between the ball and the slideway too small, the torque increases, and the conflict increases, so that the working temperature of the bearing is too high. Therefore, the correct bearing radial clearance must be adjusted during installation.

2. Poor lubrication is due to dryness and aging caused by lack of grease. Therefore, according to the running time of the motor, the load condition, the temperature of the situation and the quality of the grease, the time for replenishing the bearing should be determined.

3. The violent vibration is caused by the violent movement of the bearing caused by the malfunction of the motor. When this happens, we need to replace new bearings of the same model.

4. Material fatigue is caused by the fatigue of metal materials, and the debris on the surface of bearing races and balls fall into the grease, which leads to the increase of working noise.

5. Contamination and erosion, check whether there are blood-colored and brown spot erosions on the surface of the raceway and the ball.

Three things to be cared about bearings by heavy truck manufacturers

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Whether lifting a boom or moving heavy objects, earth-moving trucks rely on bearings. Choosing the right bearing means: longer service life for heavy-duty truck mobile applications, the potential for maintenance-free bearings, and the ability to withstand stronger static and dynamic loads. 　　

Some people may argue that all bearings are the same. However, there are not only differences in quality and design, but also differences in capabilities. Choosing bearings from the right manufacturer will alleviate many performance issues. Product engineers working in the construction industry know that the following attributes are key success factors. 　　

Internal bearing expert. The difference between a bearing manufacturer and a bearing distributor is the depth of knowledge. Many distributors are good at finding standard bearing options for specific applications. Manufacturers go one step further by presenting a full range of options, building custom solutions, and connecting their engineering departments with OEM design teams. 　　

Able to respond quickly to design improvements. In the construction industry, design flaws can have dire consequences for the personnel operating the equipment. OEMs need a partner who can find a solution in a tight time, especially when the machine encounters problems in the field. 　　

Innovative product line. Manufacturers that produce a full range of bearings, bushings and supporting motion control components (such as rod ends and pendulum rods) are investing heavily in research and development. Construction OEMs can evaluate the innovation of manufacturers through the following capabilities: 　　

bearing assembly-when the manufacturer can provide bearings of the same quality level, it will reduce the overall cost and simplify the supplier. For example, we produces many bearing components, including tie rods and rod-end linkages for heavy-duty truck suspension systems. 　　

Cross-border products-a factory that provides bearings for power-using industries such as agriculture, mining and material handling, and found solutions in applications similar to the construction industry. Just like the grease-free ball joints that we Bearing Company is developing for tractors. They make the product maintenance-free while being able to handle heavier loads. 　　

Patented bearings-the true symbol of innovation is patents. The square ball universal joint is a U-shaped joint composed of a square ball and seven other parts. Since it has fewer parts than more than 100 components of the traditional u-joint, it has a smoother rotating torque and has a cost advantage in most cases. 　　

Construction OEM relies on the safety and reliability of motion control. Choosing the right bearing from a reliable partner is the first step in designing a heavy-duty truck that runs at an ideal level in harsh working environments.

Decho can provide you all kinds of bearings , if you need any , pls feel free to contact us by email [email protected]

Classification of solar photovoltaic support system

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1、Photovoltaic system on sloping roof

According to the different slope roof substructure, we will provide you with unique accessories specially developed for slope roof photovoltaic system to meet your requirements.

Characteristics of photovoltaic system support on sloping roof:

§ Suitable for tile roof with different thickness and adjustable height accessories, flexible to meet customer application

§ The connection plate and other accessories are designed with multiple openings, which is flexible and effective to realize the support position adjustment

§ No damage to roof self waterproofing system

Flat roof photovoltaic system

2、Common flat roof forms are: concrete flat roof, color steel plate flat roof, steel structure flat roof, ball joint roof, etc.

Features of flat roof photovoltaic system support:

§ Large scale and orderly laying

§ A variety of stable and reliable connections with the foundation

§ According to the different needs of customers to develop unique accessories to meet the requirements

3、Large scale ground photovoltaic system

The common large-scale ground photovoltaic system generally adopts the form of concrete strip (block) Foundation (special foundation conditions need to consult professional soil mechanics designers).

Features of large ground photovoltaic system bracket:

§ Rapid installation and construction schedule of large-scale ground photovoltaic power station

§ The flexible adjustment forms meet the complex and changeable requirements of the construction site

§ Simplify the number of accessories to facilitate on-site workers to identify and install

4、Column solar support

In order to meet the installation requirements of larger size battery modules, and can be used in the area with high wind speed, a ground strengthening structure is designed. The support system can adjust the horizontal angle according to the needs. When installing the system, there is no need for field welding. According to the assembly drawings provided by us, the bolts can be completely installed by placing them in the corresponding bolt holes. Main features: the module area is 12.8 square meters; Completely maintenance free; High reliability and long service life; The power reaches 1.6 kW; No need to move, the system is fixed; Wind resistance ≥ 200 km / h; The price is reasonable.

Decho is a professional supplier of  solar photovoltaic support system, if you need any for your project, pls contact us by e-mail [email protected]

Driving mode of butterfly valve

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Butterfly valve is a disc type open and close reciprocating rotary 90 ° Left and right to open, close or regulate the flow of a medium valve

The door. Butterfly valve is not only simple in structure, small in volume, light in weight, low in material consumption, small in installation size, small in driving torque

It is easy and quick to operate, and has good flow regulation function and closing sealing characteristics at the same time. The butterfly valve does not work

Is an automatic valve, its opening and closing need to install transmission device, with manual operation to complete. What are the transmission modes of butterfly valve?

Common butterfly valve transmission methods are: handle, worm gear, electric, pneumatic. Let’s talk about it one by one.

Handle butterfly valve: the handle is installed on the butterfly valve. By pulling the handle, the opening and closing of the butterfly plate can be controlled, and the pulling angle can be adjusted

The degree is 0 ~ 90 °。 Handle butterfly valve is greatly affected by diameter and pressure, and can only be used for pressure ≤ PN16, diameter ≤ PN16

In the pipeline of ≤ DN200. The price of handle butterfly valve is the cheapest among these transmission modes.

Worm gear butterfly valve: a butterfly valve with a wide range of applications. The worm gear head is installed on the butterfly valve and driven by the worm gear

To control the opening and closing of butterfly valve, the worm gear drive controls the opening and closing of butterfly plate by turning the hand wheel and driven by the gearbox gear

Open and close. The worm gear butterfly valve is not limited by the diameter and pressure, as small as DN50, on the pipeline with diameter more than 1m,

Can use worm butterfly valve. Worm gear butterfly valve can also be used in medium and high pressure pipeline.

Electric butterfly valve: the butterfly valve is equipped with an electric actuator. The switch of the butterfly valve is driven by electricity, and the electric butterfly valve is equipped with

It is easy to operate and realize remote control. The opening and closing speed of the electric butterfly valve can be adjusted. The structure is simple and easy to maintain. It can be used to control air, water, steam, various corrosive media, mud, oil and liquid gold

It belongs to the flow of various types of fluid such as radioactive medium and radioactive medium.

Pneumatic butterfly valve: air is inhaled through the pneumatic actuator, and the air is compressed, and then the compressed air is used as the driving force

The force source drives the valve stem to drive the disc-shaped butterfly plate to rotate around the axis of the valve stem, and the rotation angle is 0-90?. When the butterfly plate

Rotate 90 from initial position ° The valve is opened to close or closed to open. Pneumatic butterfly valve actuator is divided into single acting

And double action form, double action for ventilation on, ventilation off! The single acting actuator has the function of spring return,

It can be automatically closed or opened in case of gas or power failure, with high safety factor!

Decho is a professional supplier of butterfly valves, if you need any for your project, pls contact us by e-mail [email protected]

What is double eccentric butterfly valve?

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The double eccentric butterfly valve is also called high-performance butterfly valve, which is mainly used for drainage of water works, power plants, steel smelting, chemical industry, water source spring engineering, environmental facilities construction and other systems, especially for waterway pipeline, as regulation and closure equipment. Compared with the center line butterfly valve, the double eccentric butterfly valve has higher pressure resistance, longer service life and better stability.

Working principle: double eccentric butterfly valve is further improved on the basis of single eccentric butterfly valve. The structural feature is that the axis of the valve stem deviates from the center of the butterfly plate and the body. The effect of double eccentricity enables the butterfly plate to break away from the valve seat immediately after the valve is opened, greatly eliminates the unnecessary over extrusion and scratch phenomenon between the butterfly plate and the valve seat, reduces the opening resistance distance, reduces the wear and improves the service life of the valve seat. At the same time, the double eccentric butterfly valve can also use metal seat, which improves the application of butterfly valve in high temperature field.

Structural characteristics:

1. It is reasonable in design, compact in structure, easy to install and dismantle, and easy to maintain.

2. Eccentric structure is adopted to reduce the friction of sealing ring and prolong the service life of valve.

3. Completely sealed, leakage zero. It can be used in ultra high vacuum condition

4. Replace the sealing ring, butterfly plate, rotating shaft and other materials of valve plate, which can be used in various media and different temperatures

Decho is a professional supplier of butterfly valves, if you need any for your project, pls contact us by e-mail [email protected]

Advantages and disadvantages of hydraulic press

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Advantages and disadvantages of hydraulic press

(1) Advantages

For the hollow structure with variable cross-section, the traditional manufacturing process is stamping two half pieces first, and then welding them as a whole, while hydroforming can form the hollow structure with variable cross-section at one time. Compared with stamping and welding process, hydroforming technology has the following advantages

1. Reduce quality and save materials. For typical parts such as engine bracket and radiator bracket, hydroforming parts are 20% – 40% less than stamping parts; For hollow stepped shaft parts, the weight can be reduced by 40% ~ 50%.

2. Reduce the number of parts and mold, reduce mold costs. Hydroforming parts usually need only one set of dies, while stamping parts mostly need multiple sets of dies. The number of hydroforming engine bracket parts is reduced from 6 to 1, and the number of radiator bracket parts is reduced from 17 to 10.

3. It can reduce the welding amount of subsequent machining and assembly. Taking the radiator bracket as an example, the heat dissipation area increased by 43%, the number of solder joints decreased from 174 to 20, the number of processes decreased from 13 to 6, and the productivity increased by 66%.

4. Improve the strength and stiffness, especially the fatigue strength. For example, the stiffness of hydroforming radiator bracket can be increased by 39% in the vertical direction and 50% in the horizontal direction.

5. Reduce production cost. According to the statistical analysis of the applied hydroforming parts, the production cost of hydroforming parts is reduced by 15% ～ 20% than that of stamping parts, and the die cost is reduced by 20% ～ 30%.

(2) Disadvantages

1) The manufacturing accuracy of hydraulic components is required to be high. Due to the high technical requirements and difficult assembly, the use and maintenance of hydraulic components are relatively strict.

2) It is difficult to realize constant ratio transmission. Hydraulic transmission uses hydraulic oil as working medium, so it is inevitable to have leakage between relative moving surfaces. At the same time, the oil is not absolutely incompressible. Therefore, it is not suitable to be used in the occasions with strict transmission ratio requirements, such as the transmission system of thread and gear processing machine tools.

3) Due to the influence of temperature, the viscosity of oil changes with the change of temperature, so it is not suitable to work in high or low temperature environment.

4) It is not suitable for long-distance transmission of power. Because the pressure oil is transmitted by tubing, the pressure loss is large, so it is not suitable for long-distance transmission of power.

5) When air is mixed in the oil, it is easy to affect the working performance. When air is mixed in the oil, it is easy to cause crawling, vibration and noise, which will affect the working performance of the system.

6) The oil is easy to pollute, which will affect the reliability of the system.

7) It is not easy to check and remove the fault.

Decho is a professional supplier on hydraulic components ,if you have any request,pls do not hesitate to contact us by email [email protected]

Key points of selection of common hydraulic valves

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Key points of selection of common hydraulic valves

The selection of proper hydraulic valve is an important condition to make the design of hydraulic system reasonable, the technical and economic performance excellent, the installation and maintenance simple, and to ensure the normal operation of the system. Because the selection of hydraulic valve is very important to the success of the system, it must be taken seriously.

General principles of type selection

① According to the drag and control function requirements of the system, the function and variety of the hydraulic valve are reasonably selected, and a complete hydraulic circuit and system schematic diagram are formed together with the hydraulic pump, actuator and hydraulic accessories.

② The existing standard shaped series products are preferred, unless it is necessary to design the special hydraulic control valve.

③ According to the working pressure and flow (working flow) of the system, and considering the type of valve, installation and connection mode, operation mode, working medium, size and quality, working life, economy, adaptability and maintenance convenience, source of goods and product history, it is selected from relevant design manuals or product samples.

Type selection of hydraulic valve

The performance requirements of hydraulic system are different, so are the performance requirements of the selected hydraulic valves, and many performances are affected by the structural characteristics. For example, for the system with fast reversing speed, AC electromagnetic reversing valve is generally selected; On the contrary, for the system with slow commutation speed, DC electromagnetic directional valve can be selected; For example, in the hydraulic system, the requirements for valve core reset and neutral energy are particularly strict, and the medium-sized hydraulic structure can be selected; If the hydraulic control check valve is used, and the back pressure of reverse oil outlet is high, but the control pressure cannot be raised very high, the leakage type or pilot type structure should be selected; For the pressure valve to protect the safety of the system, it is required to be sensitive and the pressure overshoot is small, so as to avoid the large impact pressure and absorb the impact of the reversing valve, so the components that can meet the above performance requirements must be selected; If the general flow valve can not meet the accuracy requirements of actuator movement due to the change of pressure or temperature, the speed control valve with pressure compensation device or temperature compensation device should be selected

Selection of nominal pressure and rated flow

(1) Selection of nominal pressure (rated pressure)

The hydraulic valve of corresponding pressure level can be selected according to the working pressure determined in the system design, and the working pressure of the system should be properly lower than the nominal pressure value indicated on the product. High pressure series of hydraulic valves are generally applicable to all working pressure ranges below the rated pressure. However, some technical indexes of high-pressure hydraulic components under rated pressure will be different under different working pressure, and some indexes will become better. If the actual working pressure of the hydraulic system is slightly higher than the rated pressure value indicated by the hydraulic valve in a short period of time, it is generally allowed. But it is not allowed to work in this state for a long time, otherwise it will affect the normal life and some performance indexes of the product.

(2) Selection of rated flow

The rated flow of each hydraulic control valve should be close to its working flow, which is the most economical and reasonable match. The valve can also be used under the condition of short-term over flow, but if the valve works under the condition of long-term working flow greater than the rated flow, it is easy to cause hydraulic clamping and hydrodynamic force, and have adverse effects on the working quality of the valve.

In a hydraulic system, the flow of each oil circuit can not be the same, so the flow parameters of the valve can not be selected simply according to the maximum output flow of the hydraulic source, but should consider the maximum flow of each valve in all design states of the hydraulic system, for example, the flow of each oil circuit in series is equal; The flow of parallel oil circuit working at the same time is equal to the sum of the flow of each oil circuit; For the directional valve of differential hydraulic cylinder, its flow selection should take into account that when the hydraulic cylinder changes direction, the flow discharged from the non rod chamber is much larger than that discharged from the rod chamber, and may even be larger than the maximum flow output from the hydraulic pump; For the sequence valve and pressure reducing valve in the system, the working flow should not be far less than the rated flow, otherwise it is easy to produce vibration or other instability; For throttle valve and governor valve, the minimum steady flow should be paid attention to.

Decho is a professional supplier on hydraulic components ,if you have any request,pls do not hesitate to contact us by email [email protected]

What should be paid attention to when welding lifting rings？

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What should be paid attention to when welding lifting rings？

Welding rings in production, its welding is a very important operation, is a test of human technology process.

Matters needing attention in the welding of welding rings:

1. The welded structure can be annealed at a temperature of less than 600 ℃ for stress relief without reducing the working load.

2. Do not cool the welding point quickly.

3. Please check the welding points one by one, without any cracks, dents or scratches. If in doubt, use non-destructive testing methods such as magnetic particle or liquid penetrant testing.

4. If repair is needed, grind the defect clean and carry out qualified welding again.

Attention should be paid to welding materials: according to the electrode manufacturer’s recommendations, welding materials must have tensile strength higher than 70000psi (such as awsa5.1 e-7018). For inert gas shielding metal electricity

The diameter of welding rod is 0.8-1.2mm, according to DIN 8559-sg 3. AWS a 5.18. One of the important points to be reminded is not to weld in open space or in bad weather.

Welding rings of welding temperature influence matters needing attention, need your careful and responsible operation, in order to avoid those trivial trouble, we should pay attention to it.

Decho is a professional supplier on rings and riggings,if you have any request,pls do not hesitate to contact us by email [email protected]